CAD/CAM Services for up to 12 axis Multitask CNC Machine Tools
CAD/CAM Services

Manufacturing Alliance Associates, Inc.
720 Maple Street, East Aurora, New York 14052-1012 716-652-4510

Since 1993 implementing technology for businesses where resources are non-existent or during a growth initiative.

[Standardization]: ''the development and implementation of concepts, doctrines, procedures and designs to achieve and maintain the required levels of compatibility, interchangeability or commonality in the operational, procedural, material, technical and administrative fields to attain interoperability.''
[CNC Programming Services] [Post Processors] [Simulation] [Machining Parameters]
[Entry Level CAD/CAM] [Die & Mold] [Thread Mills] [End Mills] [On-Line Support] [Home]

COMPUTER AIDED DESIGN

WORKHOLDING DESIGN

GEOMETRIC DIMENSIONING AND TOLERANCING ANSI-Y14.6
QUICK CHANGE MODULAR FIXTURING

PART FEATURE REQUIREMENTS:

0.00040 flatness 24 Ra surface finish on valve mounting surface (face milled)
0.4921 +0.00020/-0.00000 diameter bore 0.000120 cylindrically (hone stock) for bore fit to spool with 0.00040 diametrical clearance
0.7480 +.00080/-0.00000 diameter c'bores 2 places
32 Ra surface finish on o-ring sealing surfaces with machined edge breaks 4 places
0.00120 total positional tolerance of meter edges 6 places from datum surface
9 angle holes

MACHINE TOOL CONSTRAINTS:

LEADWELL MCV-0 VERTICAL MACHINING CENTER
MELDAS M0 MACHINE CONTROL UNIT (FANUC 0MA COMPATIBLE)
400 IPM RAPID, 200 IPM CUT
BT40 16 TOOL MAGAZINE
66-6000 RPM 3HP CONTINUOUS 5HP 15 MINUTES
AC BRUSHLESS SPINDLE MOTOR
FLOOD COOLANT
8 FIXTURE OFFSETS, 100 TOOL OFFSETS

[WORK HOLDING VIDEO]
QUICK CHANGE WORK HOLDING FIXTURE
POSITIONING AND REPEATABILITY +/-0.0010

CUTTING TOOL DESIGN

[CUTTING VIDEO]

GAGE DESIGN .

GRAPHIC INSPECTION INSTRUCTIONS

COMPUTER AIDED MANUFACTURING

2-AXIS LATHE

3-4 AXIS MACHINING CENTERS

MULTI-AXIS MILL/TURN

2-AXIS TO 12-AXIS FANUC & SIEMENS CNC PROGRAMMING

SIMULATION AND VERIFICATION

[MACHINE TOOL SIMULATION] and [CUTTING TOOL SIMULATION]
3-D SOLIDS FROM G-CODE AND APT FORMAT
[SIMULATION & VERIFICATION TECHNOLOGY]

GLOBAL COMPUTER INTEGRATED MANUFACTURING

0.0010 of a mm = 1 um

25.4um = 0.0009982

0.0010 rounded

1um = 0.0010 / 25.4 = 0.000039

0.000040 rounded

IMPERIAL AND METRIC DESIGN AND PROGRAMMING

Education, Training & Practice

Methods CNC Programming Tool Design Design Drafting Setup & Operation QA ERP CAD/CAM
If you always do what you have always done, you will always get what you always got.
Improvements are achieved through education, training and practice.

Fanuc    Haas    Siemens    Heidenhain    Seicos    Meldas    Dynapath    Allen Bradley    Acramatic    Mazatrol   PC-Based
Haas    Mazak    DMG    Index    Ingersoll    G&L    Citizen    Star    Toyoda   Hitachi   Doosan    Parpas    Soraluce
AutoCAD    Solidworks    Rhino3d    UG    Cadra    CADDS
GibbsCAM    Esprit    PartMaker    MF Programmer
ShopCAM    APT   Compact II   Nicam
Vericut    MachineWorks   Predator

Certified Technical Training - Partial Listing

MACHINE TOOLS & CONTROL UNITS

Machining Center Programming Haas
Siemens 840D Programming DMG America
Gildemeister Twin Technology DMG America
Mazatrol M-32 CNC Programming Mazak Corporation
SEICOS M-III Programming Hitachi Seiki
Fanuc Programming Toyoda Machinery USA Inc.
Index Siemens C200 NC Programming Index Corporation
Hydrapath III Programming Moog Hydra-Point
Cinturn CNC Turning Center Operations Cincinnati Milacron

CAD/CAM SYSTEMS

Unigraphics Polster & McDonnell Douglas
Graphic, CL & APT Programming ShopCAM
CADDS-4 Computervision Corporation
Compact II NC Programming Manufacturing Data Systems Inc.

SIMULATION & VERIFICATION

MF Programmer 3D DMG America
Vericut 3D Solid Model NC Verification CGTech
NC Verify 3D Solid Model NC Verification Sirius Systems Corporation (MachineWorks)

MANUFACTURING

Principles of Lean Manufacturing Insyte
Microsoft Access For Windows New Horizons
Geometric Dimensioning & Tolerancing Technical Consultants Incorporated
Effective Manufacturing Cells University of Wisconsin-Madison
Laser Material Processing University of Wisconsin-Madison