L14AM  long butt weld ferrule.

L14AM-1.0-316-7 LONG BUTT WELD FERRULE PROCESS ANALYSIS

FOR SALE: PRODUCTS, DESIGNS, METHODOLOGY, CNC PROGRAMS, TOOLING, FIXTURING AND QUALITY PROCEDURES.
Sanitary fittings and adapters manufactured with technology for high mix low volume production.
Web browse for the list price of this 1'' X 1'' 316L ferrule ($15.00?). Our 316L baseline below is $5.13.
Browse these industry core products to compare make and buy prices: [14MPHR] [21MP] [FERRULES].
OEMs, distributors, and value added resellers, call or email for further information. [TriClamp]
Manufacturing Alliance Associates, Inc.
720 Maple Street, East Aurora, New York 14052-1012   716-652-4510

 
Machining Methodology for High Mix Low Volume - SETUP, TOOLS, FIXTURING AND PROGRAMS
RAW MATERIAL:
316L STAINLESS STEEL BAR 2.00 DIAMETER BAR
ASTM-A276, ASTM-A479, AMS 5648, AMS 5653, AMS-AQ-S-763, ASTM-A182
12 FEET LONG BAR WEIGHT 130 POUNDS
PURCHASE PRICE $468
$3.60 PER POUND
RAW MATERIAL COST PER PART $4.22
2" DIAMETER SLUG
 1.125'' OAL
 0.04'' ROUGH STOCK
 0.122'' CUT OFF WIDTH
 1.287'' IN PROCESS SLUG
 1.173 #s
NET SHAPE
 1.125'' OAL


0.197 #s
DELTA



0.976 #s
RECYCLED MATERIAL



83.2%

RECYCLED MATERIAL:

$1.20 PER POUND
RECYCLED MATERIAL PER PART $1.17

MACHINE TOOL:

TURNING CENTER FANUC OiTB CONTROL 2-AXIS, 20 HP, 130 FT LBS TORQUE, 145 PSI, 12 STATION TURRET

SINGLE SPINDLE TURNING CENTER TOTAL CYCLE TIME 245 SECONDS (4.083 MINUTES)

SECONDARY OPERATIONS INTERNAL TO CYCLE TIME - IDENTIFICATION MARK, WASH & RINSE & DRY, AND PACKAGE.
$25.00 PER HOUR SHOP RATE
5.000 MINUTES CYCLE TIME WITH ALLOWANCES FOR 1 MAN 1 MACHINE
12 PARTS PER HOUR
PROCESS COST PER PART $2.08

CNC MACHINING PROCESSES:

MACHINING OPERATION 1 - 36'' BAR LENGTHS WITH BAR PULLER
CYCLE TIME  200.0 SECONDS (3.333 minutes)
[Process Simulation - L14AM Op-1]
                                                                ROUGH TURN
                                                                0.843 DIA DRILL
                                                                ROUGH BORE
                                                                FINISH BORE 16 Ra
                                                                FINISH TURN 32 Ra
                                                                CUTOFF
                                                                BAR PULLER

MACHINING OPERATION 2 - BORE SOFT JAWS HAND LOADED
CYCLE TIME 45 SECONDS (0.750 minutes)
[Process Simulation - L14AM Op-2]
                                                                ROUGH FACE
                                                                FINISH FACE 32 Ra
                                                                TREPAN 32 Ra
                                                                ID EDGE BREAK 32 Ra
Machining Methodology for High Mix Low Volume
.
SUMMARY 1 MAN 1 SINGLE SPINDLE MACHINE ANALYSIS: $45.00 PER HOUR SHOP RATE 12 PARTS PER HOUR
.
+$4.22 RAW MATERIAL COST PER PART
-$1.17 RECYCLED MATERIAL PER PART
+$2.08 PROCESS COST PER PART
BASELINE PRICE PER PART $5.13
TARGET PRICE $?.??
SIMULATION OF THE ACTUAL FANUC G-CODE PROGRAMS

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  [FERRULES] FAMILY-OF-PARTS BS14AM, L14AM, AND 14WMP.
OEMs, distributors and end users, call 716-652-4510 or email for further information.
[TriClamp] [Bevel Seat][John Perry] [Schedule 5] [Tri-Weld]
Since 1993 implementing technology for businesses where internal talent is non-existent or during a growth initiative.
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[TriClamp]