21MP-1.0-1.0-316-7 MALE ADAPTER PROCESS ANALYSIS

FOR SALE: PRODUCTS, DESIGNS, METHODOLOGY, CNC PROGRAMS, TOOLING, FIXTURING AND QUALITY PROCEDURES.

Sanitary fittings and adapters manufactured with technology for high mix low volume production.

Web browse the price for a 1'' triclamp 316L male 1'' npt adapter ($110.00?). Our 316L baseline below is $16.53.

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RAW MATERIAL:

316L STAINLESS STEEL BAR 2.00 DIAMETER BAR
ASTM-A276, ASTM-A479, AMS 5648, AMS 5653, AMS-AQ-S-763, ASTM-A182

12 FEET LONG BAR WEIGHT 130 POUNDS
PURCHASE PRICE $468
$3.60 PER POUND

RAW MATERIAL COST PER PART $9.86

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2" DIAMETER SLUG	2.312'' OAL	0.04'' ROUGH STOCK	0.122'' CUT OFF WIDTH	2.474'' IN PROCESS SLUG	2.74 #s
NET SHAPE	2.312'' OAL				0.75 #s
DELTA					1.99 #s
RECYCLED MATERIAL					72.6%

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RECYCLED MATERIAL:

$1.20 PER POUND

RECYCLED MATERIAL PER PART $2.33

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MACHINE TOOLS:

LATHE OPERATIONS SINGLE SPINDLE TURNING CENTER TOTAL CYCLE TIME XXX SECONDS (X.XXX MINUTES)

MILL OPERATION SINGLE SPINDLE TURNING CENTER TOTAL CYCLE TIME XXX SECONDS (X.XXX MINUTES)

SECONDARY OPERATIONS INTERNAL TO CYCLE TIME - IDENTIFICATION MARK, WASH & RINSE & DRY, AND PACKAGE.

$45.00 PER HOUR SHOP RATE
12.000 MINUTES CYCLE TIME WITH ALLOWANCES FOR 1 MAN 1 MACHINE
5 PARTS PER HOUR

PROCESS COST PER PART $9.00

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CNC MACHINING PROCESSES:
MACHINING OPERATION 1 - 36'' BAR LENGTHS WITH BAR PULLER
CYCLE TIME  XXX.X SECONDS (X.XXX minutes)

[Process Simulation -21MP OP1]

                                                                ROUGH TURN
                                                                0.843 DIA DRILL
                                                                ROUGH BORE
                                                                FINISH BORE 16 Ra
                                                                FINISH TURN 32 Ra
                                                                THREAD O.D.
                                                                FINISH TURN 32 Ra
                                                                THREAD O.D.
                                                                GROOVE O.D.
                                                                CUTOFF
                                                                BAR PULLER

%

MACHINING OPERATION 2 - BORE SOFT JAWS HAND LOADED
CYCLE TIME XX SECONDS (X.XXX minutes)

[Process Simulation - 21MP Op-2]

                                                                ROUGH FACE
                                                                ROUGH  I.D. CHAMFER
                                                                FINISH FACE 32 Ra
                                                                FINISH  I.D. CHAMFER 32 Ra
                                                                TREPAN 32 Ra

%

MACHINING OPERATION 3 - MILL FLATS
CYCLE TIME XX SECONDS (X.XXX minutes)

[21MP Op-3]

                                                                MILL FLAT @ 90 DEGREES
                                                                BREAK EDGES @ 90 DEGREES
                                                                INDEX PART
                                                                MILL FLAT @ 270 DEGREES
                                                                BREAK EDGES @ 270 DEGREES
%

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21MP01000 SIMULATION OF THE ACTUAL FANUC G-CODE PROGRAMS

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SUMMARY 1 MAN 1 MACHINE ANALYSIS:

+$  9.86 RAW MATERIAL COST PER PART

- $  2.33 RECYCLED MATERIAL PER PART

+$  9.00 PROCESS COST PER PART

BASELINE PRICE PER PART $16.53
TARGET PRICE $?.??

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OEMs, distributors and end users, call 716-652-4510 or email for further information.

[TriClamp] [Bevel Seat][John Perry] [Schedule 5] [Tri-Weld]

Since 1993 implementing technology for businesses where internal talent is non-existent or during a growth initiative.

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FAMILY-OF-PARTS PROCESSES ALSO AVAILABLE

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