14MPHR RUBBER HOSE ADAPTER

14MPHR-1.5-316-7 RUBBER HOSE ADAPTER PROCESS ANALYSIS

FOR SALE: PRODUCTS, DESIGNS, METHODOLOGY, CNC PROGRAMS, TOOLING, FIXTURING AND QUALITY PROCEDURE.

Sanitary fittings and adapters manufacturing methodology for high mix low volume production.

Web browse the list price of this 1-1/2'' 316L hose adapter ($150.00). Our 316L baseline below is $11.82.

[L14AM] [21MP] [FERRULES] [TriClamp]

Manufacturing Alliance Associates, Inc.
720 Maple Street, East Aurora, New York 14052-1012 716-652-4510

14MPHR 1-1/2 1-1/2 316L MACHINING PROCESS

1.500" TUBE OD 1.310" TUBE ID 1.687" OVERALL

NOTE THE MACHINED EDGE BREAKS AND SURFACES FINISHES. NO POLISHING AND NO GRINDING REQUIRED.
.

RAW MATERIAL:
316L STAINLESS STEEL BAR 2.00 DIAMETER BAR

ASTM-A276, ASTM-A479, AMS 5648, AMS 5653, AMS-AQ-S-763, ASTM-A182

12 FEET LONG BAR WEIGHT 130 POUNDS
PURCHASE PRICE $468
$3.60 PER POUND

RAW MATERIAL COST PER PART $6.01

2" DIAMETER SLUG	1.687'' OAL	0.04'' ROUGH STOCK	0.122'' CUT OFF WIDTH	1.849'' IN PROCESS SLUG	1.669 #s
NET SHAPE	1.687'' OAL				0.219 #s
DELTA					1.450 #s
RECYCLED MATERIAL					86.9%

RECYCLED MATERIAL:

$1.20 PER POUND

RECYCLED MATERIAL PER PART $1.69

MACHINE TOOL:

TURNING CENTER FANUC OiTB CONTROL 2-AXIS, 20 HP, 130 FT LBS TORQUE, 145 PSI, 12 STATION TURRET

SINGLE SPINDLE TURNING CENTER TOTAL CYCLE TIME 245 SECONDS (4.083 MINUTES)

SECONDARY OPERATIONS INTERNAL TO CYCLE TIME - IDENTIFICATION MARK, WASH & RINSE & DRY, AND PACKAGE.

$60.00 PER HOUR SHOP RATE
7.500 MINUTES CYCLE TIME WITH ALLOWANCES FOR 1 MAN 1 MACHINE
8 PARTS PER HOUR

PROCESS COST PER PART $7.50

CNC MACHINING PROCESSES:

MACHINING OPERATION 1 - 36'' BAR LENGTHS WITH BAR PULLER
CYCLE TIME 275.0 SECONDS (4.583 minutes)

                                                                ROUGH TURN
                                                                1.327 DIA DRILL
                                                                ROUGH BORE
                                                                FINISH BORE
                                                                FINISH TURN
                                                                FINISH TURN BARBS
                                                                CUTOFF
                                                                BAR PULLER

MACHINING OPERATION 2 - BORE SOFT JAWS HAND LOADED
CYCLE TIME 45 SECONDS (0.750 minutes)

                                                                ROUGH FACE
                                                                FINISH FACE 32 Ra
                                                                TREPAN 32 Ra
                                                                ID EDGE BREAK 32 Ra

Machining Methodology for High Mix Low Volume

SUMMARY 1 MAN 1 SINGLE SPINDLE MACHINE ANALYSIS: $150.00 PER HOUR SHOP RATE 8 PARTS PER HOUR

+ $6.01 RAW MATERIAL COST PER PART
- $1.69 RECYCLED MATERIAL PER PART
+ $7.50 PROCESS COST PER PART

BASELINE PRICE PER PART $11.82
TARGET PRICE $?.??

14MPHR01500 SIMULATION OF THE ACTUAL FANUC G-CODE PROGRAMS

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